Sigma S2Ba Operations Instructions

Part No. 987282 ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany BA SI XXX XX/XX GBProMinent®Please completely read through these operating i

Page 10ProMinent®Dulcodes UV-DesinfektionsanlageIdentcode ordering systemIdentcode ordering systemPlease enter the identcode on the device label into

Dulcodes UV-DesinfektionsanlagePage 11ProMinent®Notes on safety of ProMinent® metering pumps1 Notes on safety of ProMinent® metering pumpsGeneral user

Page 12ProMinent®Dulcodes UV-DesinfektionsanlageNotes on safety of ProMinent® metering pumps• Installations in potentially explosive atmospheres must

Dulcodes UV-DesinfektionsanlagePage 13ProMinent®Safety devicesThe following safety notice must be affixed to the pump (with PP, PC and PV liquid ends,

Page 14ProMinent®Dulcodes UV-DesinfektionsanlageIMPORTANT• Set stroke length only with pump in operation!• Pull the red plug for venting the gear unit

Dulcodes UV-DesinfektionsanlagePage 15ProMinent®Product description S2Ba/S2CaFig. 12Product description S2Ba/S2CaWARNINGUse for intended purpose• The

Page 16ProMinent®Dulcodes UV-Desinfektionsanlage0 180 3602.2.2 Stroke movementSet stroke length dependent on the required delivery capacity.Product de

Dulcodes UV-DesinfektionsanlagePage 17ProMinent®Metering capacity diagram S2Ba HM (50 Hz)Stroke length in (%)pressure in (bar)Metering capacity diagra

Page 18ProMinent®Dulcodes UV-Desinfektionsanlagepressure in (bar)Metering capacity diagram S2Ca HMStroke length in (%)Metering capacity diagram S2Ca H

Dulcodes UV-DesinfektionsanlagePage 19ProMinent® Product description S2Ba/S2CaFig. 53154-42.2.4 Functional description, delivery unitThe heart of the

Control elements: overview1 Operating light (green)2Warning light (yellow)3 Error warning light (red)4 Stroke length adjuster5 LCD display6 UP key7 DO

Page 20ProMinent®Dulcodes UV-DesinfektionsanlageProduct description S2Ba/S2Ca2.2.5 Integrated overflow valve with bleeder functionTask:The task of the

Dulcodes UV-DesinfektionsanlagePage 21ProMinent®Overflow valve Sigma/ 2 liquid end, 16 bar SST Identcode Type: 16050, 16090, 16130Overflow valve Sigma

Page 22ProMinent®Dulcodes UV-DesinfektionsanlageProduct description S2Ba/S2CaTechnical dataCorresponding to the type of pump, overflow valves are avai

Dulcodes UV-DesinfektionsanlagePage 23ProMinent®FM 130Identcode Type: 12050, 12090, 12130, 16050, 16090, 16130FM 350Identcode Type: 04350, 07120, 0722

Page 24ProMinent®Dulcodes UV-DesinfektionsanlageProduct description S2Ba/S2CaMaterial in contact with metered mediumLiquid end: Parts of diaphragm fai

Dulcodes UV-DesinfektionsanlagePage 25ProMinent®3Technical data3.1 Technical data Sigma/ 23.1.1 Capacity dataTechnical data S2Ba at 50 Hz operationFee

Page 26ProMinent®Dulcodes UV-DesinfektionsanlageTechnical dataMaterials in contact with chemicalsMaterial Liquid end Suction/ Seals Balls Springs Inte

Dulcodes UV-DesinfektionsanlagePage 27ProMinent®PVDFPP/PVC/PTFESSConnectionvariations3.1.3 Dimension sheet Sigma/ 2 with stroke adjustment motorAnschl

Page 28ProMinent®Dulcodes UV-DesinfektionsanlageTechnical data230 V ± 10 % 50/60 Hz 11.7 W115 V ± 10 % 60 Hz 11.7 W230 V ± 10 % 50/60 Hz 6.5 W115 V ±

Dulcodes UV-DesinfektionsanlagePage 29ProMinent®Technical data Blue - Brown +b) Namur sensor, intrinsically (Identcode characteristic

PPPPPPPPPPPPPPPPPPPPPPPPPPP PPPiSTOPSTOPSTARTSTARTBatchContactManualAnalogAnalogManualContactBatchSetmASetAnalogmASetAnalogSetAnalogmASetAnalogmASetAn

Page 30ProMinent®Dulcodes UV-Desinfektionsanlage4 Start-up/MaintenanceWARNING• For all metering pumps for metering inflammable media applies: Starting

Dulcodes UV-DesinfektionsanlagePage 31ProMinent®Maintenance intervalsGeneral recommendation for maintenance intervals - every 3 months.Shorter interva

Page 32ProMinent®Dulcodes UV-DesinfektionsanlageNOTEThe tightening torque of the liquid end screws should be rechecked after 24 hours ofoperation.The

Dulcodes UV-DesinfektionsanlagePage 33ProMinent®Features of the S2Ca metering pumps5 Features of the S2Ca metering pumps5.1 Function description, moto

Page 34ProMinent®Dulcodes UV-DesinfektionsanlageFeatures of the S2Ca metering pumps“PROFIBUS®” mode: (Identity code, control variant: PROFIBUS®)This o

Dulcodes UV-DesinfektionsanlagePage 35ProMinent®Features of the S2Ca metering pumpsHierarchy of operating modes, functions and fault statusesThe diffe

Page 36ProMinent®Dulcodes UV-DesinfektionsanlageFeatures of the S2Ca metering pumps214green/NCwhite/NObrown/Cpacing relayfault indicating relayyellow/

Dulcodes UV-DesinfektionsanlagePage 37ProMinent®Wiring diagramView of cable connectors from frontFloat switch cableforUniversal signal cable (5-score)

Page 38ProMinent®Dulcodes UV-DesinfektionsanlageTechnical data, external contactSemi-conductor switch elements (e.g. transistors in open-collector cir

Dulcodes UV-DesinfektionsanlagePage 39ProMinent®Block circuit diagram S2CaFeatures of the S2Ca metering pumpsInputsPump, InsideOutputsGNDExternalactiv

SetPSetSetSetCalibSetCalibSetSetSetp. 51p. 49p. 51p. 49p. 50p. 34p. 51previous page

Page 40ProMinent®Dulcodes UV-DesinfektionsanlageFeatures of the S2Ca metering pumpsCircuit examples: universal signal cableby customer Cabl

Dulcodes UV-DesinfektionsanlagePage 41ProMinent®5.4 Retrofitting relays(not in PROFIBUS® version)Delivery range:1relay circuit set with 2 screw fasten

Page 42ProMinent®Dulcodes UV-DesinfektionsanlageSetFlowCalibMemErrorPauseAuxStopFeatures of the S2Ca metering pumps / Control elementsFig. 17 Fig. 186

Dulcodes UV-DesinfektionsanlagePage 43ProMinent®7 SettingsNOTE• Open out the fold-out page following the title page fully! There you will find the ove

Page 44ProMinent®Dulcodes UV-Desinfektionsanlage7.3 Select operating mode (MODE menu)The following operating modes are selected via the MODE menu (dep

Dulcodes UV-DesinfektionsanlagePage 45ProMinent®Settings• Contact: for contact operation(Identity code, control variant: external 1:1 / external with

Page 46ProMinent®Dulcodes UV-DesinfektionsanlageSettings• 4 - 20 mA: at 4 mA the S2Ca does not operateat 20 mA the S2Ca operates at 180 strokes/min.Be

Dulcodes UV-DesinfektionsanlagePage 47ProMinent®SettingsLower/upper band:This processing mode allows you to control a pump via an electrical signal as

Page 48ProMinent®Dulcodes UV-DesinfektionsanlageSettingsIn the “contact - identity code: external with external pulse control” you can enter the numbe

Dulcodes UV-DesinfektionsanlagePage 49ProMinent®SettingsNOTEIf a remainder occurs when the factor is processed, the S2Ca counts up the remaindervalues

iiiiiiiiiiiiiiiiiiiiiiiiiiiN*MemContactStopOperating mode "Analog" 0-20 mAStroke rateFeed rateTotal stroke numberTotal litres(feed quantity

Page 50ProMinent®Dulcodes UV-DesinfektionsanlagePPPP PPContinuous displaySetSetCalibSetCalibLSetLSetCalibSetCalibNThe S2Ca can also run in calibration

Dulcodes UV-DesinfektionsanlagePage 51ProMinent®Settings7.5.2 Settings for “auxiliary frequency” function (AUX menu)PPPContinuous displaySetFreq.SetAu

Page 52ProMinent®Dulcodes UV-DesinfektionsanlageOperating8 OperatingThis section describes all operating options available to you when the S2Ca is in

Dulcodes UV-DesinfektionsanlagePage 53ProMinent®Operating / TroubleshootingBatch size In “batch” operating mode:The batch size can by changed from the

Page 54ProMinent®Dulcodes UV-DesinfektionsanlageTroubleshootingGreen LED indicator (operating display) is not litCause Incorrect or no mains voltage.R

Dulcodes UV-DesinfektionsanlagePage 55ProMinent®Troubleshooting / Decommissioning and disposalRed LED display is lit, “Error” appears in the display a

Page 56ProMinent®Dulcodes UV-Desinfektionsanlage11 Spare parts and accessoriesCAUTIONThe assembly and installation of ProMinent® metering pumps with o

Dulcodes UV-DesinfektionsanlagePage 57ProMinent®Motor datasheets are available for further information.Special motors and special motor flanges are po

Page 58ProMinent®Dulcodes UV-DesinfektionsanlageEC Declaration of ConformityFor pumps without Ex protection:For pumps with Ex protection:the EC confor

Dulcodes UV-DesinfektionsanlagePage 59ProMinent®Exploded diagrams of liquid endsDelivery unit Sigma/ 2 350-DN 25 PVT for identity code types: S2Ba/S2C

Page 6ProMinent®Dulcodes UV-DesinfektionsanlageImprintOperating Instructions for ProMinent® Sigma/ 2 S2Ba/S2Ca© ProMinent Dosiertechnik GmbH, 2002ProM

Page 60ProMinent®Dulcodes UV-DesinfektionsanlageFor other spare parts see delivery unit without overflow valve (see P. 56).Subject to technical modifi

Dulcodes UV-DesinfektionsanlagePage 61ProMinent®Exploded diagrams of liquid endsDelivery unit Sigma/ 2 350-DN 25 SST for identity code types: S2Ba/S2C

Page 62ProMinent®Dulcodes UV-DesinfektionsanlageExploded diagrams of liquid endsRetrofit kit double diaphragm S2Ba/S2CaFig. 2661_05-104_00_98-03_2* Th

Dulcodes UV-DesinfektionsanlagePage 63ProMinent®Wiring diagramStroke actuator wiring diagramWiring diagram for stroke length adjusterNP1P2E-Sig.V+3215

Dulcodes UV-DesinfektionsanlagePage 7ProMinent®Table of contentsPageDevice Identification/Identcode 91 Notes on safety of ProMinent® metering pumps 11

Page 8ProMinent®Dulcodes UV-DesinfektionsanlageTable of contents6 Control elements 427 Settings 437.1. Check adjustable values 447.2 Change to setting

Dulcodes UV-DesinfektionsanlagePage 9ProMinent®Dulcodes UV-DesinfektionsanlageIdentcode ordering systemProMinent®Identcode ordering systemPlease enter