Sigma K1000 Series User Manual

User’s Manual2010.2ARCT1F333E-9

viii Before You Start Operating environment (Use the unit within the range of the general specifications when installing) -Ambient temperatures:0 ~

6-8 • Please be aware that the control flag “in progress” may change while a scan is being carried out. To prevent multiple read access to this specia

6-96.2.3 Booting Time The booting time is the time span from the execution of the instruction to the actual pulse output. Type of instruction Boo

6-10 6.3 High-speed Counter Function 6.3.1 Overview of High-speed Counter Function • The high-speed counter function counts the input signals, and whe

6-11 Count for reset input (Incremental input mode) The reset input is executed by the interruption at (1) on (edge) and (2) off (edge). (1) on

6-12 6.3.4 I/O Allocation • As shown in the table in the previous section “6.2.1”, the inputs and outputs used will differ depending on the channel nu

6-13High-speed counter/pulse output control flag area of FPΣ • The area DT90052 for writing channels and control codes is allocated as shown in

6-14 Elapsed value write and read instruction (F1) • This instruction changes or reads the elapsed value of the high-speed counter. • Specify this ins

6-156.3.6 Sample program Positioning operations with a single speed inverter Wiring example Operation chart I/O allocation I/O No. Descript

6-16 Positioning operations with a double speed inverter Wiring example Operation chart I/O allocation I/O No. Description X0 Encoder input

6-17Program When X5 is turned on, Y0 and Y1 turn on and the conveyor begins moving. When the elapsed value (DT90044 and DT90045) reaches K4500, Y1

ix Before entering a program -Be sure to perform a program clear operation before entering a program. -For information on the operating procedure,

6-18 6.4 Pulse Output Function 6.4.1 Overview of Pulse Output Function Instructions used and controls Together with a commercially available pulse-str

6-196.4.2 Types of Pulse Output Method and Operation Modes Clockwise/counter-clockwise output method Control is carried out using two pulses: a

6-20 Operation mode Incremental <Relative value control> Outputs the pulses set with the target value. Selected Mode Targ

6-216.4.3 I/O Allocation Double pulse input driver (CW pulse input and CCW pulse input method) • Two output contacts are used as a pulse output f

6-22 6.4.4 Pulse output control instructions (F0) (F1) Pulse output control instruction (F0) • This instruction is used for resetting the built-in hig

6-23 Key Point: : High-speed counter/pulse output control flag area of FPΣ • The area DT90052 for writing channels and control codes is allocate

6-24 Wiring example Note) When the stepping motor input is a 5 V optical coupler type, connect a resister of 2 kΩ (1/2 W) to R1, and connect a resi

6-256.4.5 Positioning Control Instruction F171 - Trapezoidal Control (Common to Transistor type) • This instruction automatically performs trapezo

6-26

6-27Sample program Incremental Position Control Operation: Plus Direction When X8 turns on, the pulse is output from CW output Y0 of the specified

x Differences in Functions Between Versions of Controller Usable model Version Usable functions 12k type V1.11 V1.20 V1.24 V1.30 V1.40 V1.50

6-28 Incremental Position Control Operation: Minus Direction When X9 turns on, the pulse is output from CCW output Y0 of the specified channel CH0.

6-29Absolute position control operation When X1 is turned on, pulses are output from CW output Y0 or CCW output Y1 of the specified channel CH0. I

6-30 6.4.6 Positioning Control Instruction F171 – Home Return (Common to Transistor type) • This function performs home return according to the specif

6-31

6-32 Home return operation modes There are two operation modes for a home return with the FPΣ: Type I and Type II. Type I home return The home input

6-33Sample program Home return operation using CH0: Minus direction When XA turns on, a pulse is output from CCW output Y1 of the specified channe

6-34 Sample program Home return operation using CH2: Plus direction When XB turns on, a pulse is output from CW output Y3 of the specified channel CH2

6-35Pulse output diagram

6-36 6.4.7 Pulse Output Instruction F172 – JOG operation (Common to Transistor type) • This instruction is used for JOG operation by obtaining a pulse

6-37 Key Point: The FPΣ supports two operation modes for JOG operation, one in which no target value is specified, and one in which feed stops w

xi Usable model Version Usable functions 32k type V3.00 <Special instructions> F230 (TMSEC) F231 (SECTM) F354 (FSCAL) <Serial data conv

6-38 Sample program JOG operation : Plus direction While XB is in the ON state, a pulse is output from the CW output Y0 of the specified channel CH0.

6-39JOG operation : Minus direction While XC is in the ON state, a pulse is output from the CCW output Y1 of the specified channel CH0. Program

6-40 6.4.8 Positioning Control Instruction F174 – Data Table Contro. • Positioning is performed according to the specified data table.

6-41

6-42 6.4.9 Action of the Flag concerning Linear Interpolation and Circular Interpolation Key Point: Can be used with C32T2, C28P2, C32T2H and C28P2

6-43Flag movement when command running Action when the execution conditions turn OFF • Differing from other pulse output instructions, circular

6-44 Restrictions on positioning data setting • Designate settings for the target position, pass position and center position so they are within the f

6-45Sample program for interpolation control Wiring diagram Note) If the input of the stepping motor is 5V photocoupler type, connect a resisto

6-46 Home return operation (Minus direction) When XA turns on, the pulse is output from CCW output Y1 of the specified channel CH0 and CCW output Y4

6-47Program Key Point: As there is not interpolation function for the home return, the home return should be executed for each channel. After

xii Programming Tool Restrictions Type of unit Type of programming toolFPG-C32T FPT-C32TTMFPG-C32T2 FPG-C28P2 FPG-C24R2 FPG-C32T2TMFPG-C28P2TMFPG-C24

6-48 6.4.10 Pulse Output Instruction F175 – Linear Interpolation (Only for C32T2, C28P2, C32T2H and C28P2H) • The linear interpolation controls positi

6-49

6-50 6.4.11 Pulse Output Instruction F176 – Circular Interpolation (Only for C32T2, C28P2, C32T2H and C28P2H) • The circular interpolation controls po

6-51

6-52 Sample program Continuous interpolation control (linear and circular) • Using linear and circular interpolation functions, perform positioning co

6-53Data register allocation Item Data register No. Details On this program details DT0 to DT1 Control code Control code when executing linear i

6-54 Program (Continued on the next page)

6-55

6-56 Sample program (Continue mode method) • This is a program that continually executes the circular interpolation action. • Start the first point P1

6-57Program

xiii When Changing Ladder Program from 12k Type to 32k Type It is necessary to convert the program to change the ladder program that is used for th

6-58 Key Point: • To overwrite the data after startup use the circular interpolation data overwrite permission flag R904F. • In control that heads to

6-596.5 PWM Output Function 6.5.1 Overview PWM output function With the F173 (PWMH) instruction, the pulse width modulation output of the specifi

6-60 *2: specification of duty (specify using K constant) If the control code is K0 to K19, the duty is K0 to K999 (0.0% to 99.9%). If th

Chapter 7 Communication Cassette

7-2 7.1 Functions and Types 7.1.1 Functions of Communication Cassette With the optional communication cassette, the FPΣ offers three different communi

7-3 MEWTOCOL slave function • This function is to receive commands from the computer link, execute the process and send back the results. Any spec

7-4 PC(PLC) link • In a PC(PLC) link, data is shared with all PLCs connected via MEWNET using dedicated internal relays called link relays (L) and dat

7-5 MODBUS RTU (32k type only) Function overview • The MODBUS RTU protocol enables the communication between the FPΣ and other devices (including

7-6 7.1.2 Types of Communication Cassette There are four types of communication cassettes, each having a particular field of application: Reference:

7-7 1-channel RS485 type (Product No. AFPG803) This communication cassette is a 1-channel unit with a two-wire RS485 port. Terminal layout

xiv Procedure of Program Conversion 1. Retrieve a program to be converted with FPWIN GR. 2. Select “Option” → “PLC Configuration” in the menub

7-8 Communication cassette LED indication The indication of the control unit is for 2-channel RS232C type. For the other types, refer to the following

7-9 7.1.3 Names and Principle Applications of the Ports Port name Port type Communication function COM0 port Standard feature (Mini DIN 5-pin

7-10 7.2 Communication Specifications Communication Specifications Computer link Note1) 9) General-purpose serial communication Note1) 9) MODBUS RTU N

7-11 Note2) The values for the transmission distance, baud rate and number of units should be within the values noted in the graph be

7-12 7.2.1 Precaution When Using RS485 Port FPG-COM3 (AFPG803), FPG-COM4 (AFPG806) SYS1 instruction is available for FPΣ, which enables to change the

7-13 Following adjustments are required depending on the types of connected equipment. 1. With FPΣ (when the connected equipment are also the comb

7-14 7.3 Installation and Wiring 7.3.1 Installation of Communication Cassette 1. Turn off the power supply to the control unit before installing the c

7-15 7.3.2 Wiring Accessory communication connector/Suitable wire The communication cassette is supplied with a communication connector, which has

7-16 Screwdriver for terminal block To tighten the terminals of the communication connector, use a screwdriver by Phoenix Contact (product no. 1205037

7-17 7.3.3 Cables Please use the following cables for systems using RS485 type communication cassettes. Appropriate electrical cables (twisted ca

xv How to change an existing program It is an easy method for chaging an existing program by partially adding a program without modifying the exsit

7-18 7.4 Communication Function 1: Computer Link 7.4.1 Computer Link Overview Computer link • The computer link function is to communicate between

7-19 MEWTOCOL master function (32k type only) • This function is to carry out the communication on the master side (side 0that issues commands) of

7-20 Outline of operation when using computer link (MEWTOCOL slave) Command and response • Instructions issued by the computer to the PLC are called c

7-21 Format of command and response Command message All command-related items should be noted in the text segment. The unit number must be specifi

7-22 Note: • The method for writing text segments in the message varies depending on the type of command. • If there is a large number of characters

7-23 4. Check code BCC (block check code) for error detection using horizontal parity. The BCC starts from the header and checks each character i

7-24 Commands Command name Code Description Read contact area RC (RCS)(RCP)(RCC)Reads the on and off status of contacts. - Specifies only one point.

7-25 Setting communication parameters Setting for Baud rate and communication format The settings for baud rate and communication format of the CO

7-26 7.4.2 1:1 Communication (Computer link) System register settings Settings for COM1 port (AFPG801, AFPG802) No. Name Set Value No. 410 COM1 por

7-27 Connection to the computer <1:1 communication> Overview For a 1:1 computer link between the FPΣ and a computer, an RS232C cable is need

xvi Compatibility with FP0 Program compatibility The following points require attention if using FP0 programs on the FPΣ. • Pulse output function Wi

7-28 1:1 communication with programmable display GT10/GT30 Overview A 1:1 computer link with a programmable display GT10/GT30 connects the FPΣ and the

7-29 7.4.3 1:N Communication (Computer Link) Overview For a 1:N computer link, the computer and the FPΣ are connected through a commercially avail

7-30 Setting of unit numbers By default, the unit number for each communication port is set to 1 in the system register settings. There is no need to

7-31 Setting unit numbers with the setting switch The unit number setting switch is located underneath the cover on the left side of the FPΣ contr

7-32 Connection with external devices AFPG803 Connection diagram With 1:N communication, the various RS485 devices are connected using twisted pair c

7-33 AFPG806 Connection diagram In case of using the AFPG806, connect two cables each to the (+) terminal and (-) terminal. Use the wires of t

7-34 7.4.4 MEWTOCOL Master (Sample Program) (Available For 32k Type Only) Use the F145 (SEND) “Data send” or F146 (RECV) “Data receive” instruction to

7-35 Flow chart The above program executes the operation 1 to 3 repeatedly. 1. Updates the write data if the write data (DT50 and DT51) and the

7-36 7.5 Communication Function: General-purpose Serial Communication 7.5.1 General-purpose Serial Communication Overview • In general-purpose serial

7-37 Receiving data Data received from the COM port is stored in the receive buffer specified in the system register, and the “reception done” fla

Chapter 1 Functions and Restrictions of the Unit

7-38 Setting Baud rate, communication format By default, the COM port is set to “Computer link”. System register settings should be entered for the fo

7-39 7.5.2 Communication with External Devices Programming example of general-purpose serial communication The F159 (MTRN) instruction is used to

7-40 Sending data to external devices Communication with external devices is handled through the data registers. Data to be output is stored in the da

7-41 Explanation of data table The data table for transmission starts at the data register specified in S. • Use an F0 (MV) or F95 (ASC) instruc

7-42 Receiving data from external devices Data input from the COM port is stored in the receive buffer specified by the system register, and the “r

7-43 Explanation of data table Data sent from an external device connected to the RS232C port is stored in the data registers that have been set a

7-44 Data to be sent/received with FPΣ Remember the following when accessing data in the FPΣ send and receive buffers: • If a header has been chosen i

7-45 Flag operation in serial communication Header: No-STX, Terminator: CR Receiving data: The “reception done” flag, the “transmission done” flag

7-46 Header: STX, Terminator: ETX Receiving data: The “reception done” flag, the “transmission done” flag, and the F159 (MTRN) instruction are related

7-47 Sending data: The “reception done” flag, the “transmission done” flag, and the F159 (MTRN) instruction are related as follows: • Header (STX

Safety Precautions Observe the following notices to ensure personal safety or to prevent accidents. To ensure that you use this product correctly, rea

1-2 1.1 Features and Functions of the Unit Powerful control capabilities All of the functions of a mid-scale PLC are packed into the compact body size

7-48 Changing communication mode of COM port An F159 (MTRN) instruction can be executed to change between general-purpose serial communication mode an

7-49 7.5.3 Connection with 1:1 Communication (General-purpose serial communication) System register settings Settings for COM1 port (AFPG801, AFPG

7-50 1:1 communication with Micro-Imagechecker Overview The FPΣ and Micro-Imagechecker A200/A100 are connected using an RS232C cable. The results of t

7-51 Connection to Micro-Imagechecker A200/A100 <Using AFPG801, 1-channel RS232C type communication cassette> <Using AFPG802, 2-channe

7-52 Procedure of communication In the following example, the Micro-Imagechecker is connected to COM1 port.

7-53 Sample program In the following example, the Micro-Imagechecker is connected to COM1 port. Buffer statuses The following shows the statuses

7-54 1:1 communication with FP Series PLC Overview Connect the FPΣ and another FP series PLC using the RS232C interface and the MEWTOCOL-COM communica

7-55 - Connection with FP1 COM port <Using AFPG802, 2-channel RS232C type communication cassette> - Connection with FP0 COM port - Conne

7-56 <Using AFPG806, 1-channel RS485 type and 1-channel RS232C type in combination> - Connection with FP0 COM port - Connection with FP1

7-57 Procedure of communication In this example, an FP series PLC is connected to COM1 port. K100 and K200 are respectively being stored in DT0 an

1-3 Data can be share among the various PLCs using the PC(PLC) link function When using the 1-channel RS485 type communication cassette When using t

7-58 Sample program In the following example, the FP series PLC is connected to COM1 port. Buffer statuses The tables below show the statuses of the

7-59 Key Point: Contents of the response: If K100 is stored in DT0 and K200 is stored in DT1 of the FP series PLC on the other end, “%01$RD6400C8

7-60 The values of DT50 and DT51 are written in DT0 and 1 of PLC.

7-61 7.5.4 1:N Communication (General-purpose Serial Communication) Overview The FPΣ and the external units are connected using an RS485 cable. Us

7-62 7.6 Communication Function 3: PC(PLC) link 7.6.1 PC(PLC) link Overview • The PC(PLC) link is an economic way of linking PLCs, using a twisted-pai

7-63 Operation of PC(PLC) link • Turning on a link relay contact in one PLC turns on the same link relay in all other PLCs on the same network. •

7-64 7.6.2 Setting Communication Parameters Setting of communication mode In the default settings, the COM port is set to computer link mode. Set the

7-65 Setting of unit numbers By default, the unit number for the communication port is set to 1 in the system registers. In a PC(PLC) link that co

7-66 Setting unit numbers with the setting switch The unit number setting switch is located underneath the cover on the leftside of the FPΣ control un

7-67 Link area allocation • The link relays and link registers to be used in the PC(PLC) link are allocated in the link area of the CPU unit. Link

1-4 Positioning control supported through high-speed counter and pulse output A high-speed counter and pulse output functions are provided as standard

7-68 [Example] The PC(PLC) link areas are divided into send and receive areas. The link relays and link registers are transmitted from the send area t

7-69 For PC(PLC) link 1 (For FPΣ 32k type only) Link relay allocation System registers Setting for various units No. Name No. 1 No. 2 No. 3 N

7-70 Partial use of link areas In the link areas available for PC(PLC) link, link relays with a total of 1024 points (64 words) and link registers wit

7-71 Note: Precautions for link area allocation A mistake in the link area allocation will cause an error, and communication will be disabled. A

7-72 Setting the largest unit number for a PC(PLC) link The largest unit number can be set using system register no. 47 (using system register no. 57

7-73 7.6.3 Monitoring When using a PC(PLC) link, the operation status of the links can be monitored using the following relays. Transmission assu

7-74 7.6.4 Connection Example of PC(PLC) link When using three PLCs The following example demonstrates how the PLC can be connected to two other FPΣ P

7-75 Link area allocation - Link relay allocation System registers Set value of various control units No. Name No. 1 No. 2 No. 3 No. 40 Range

7-76 Connection diagram <AFPG803> <AFPG806> In case of using the AFPG806, connect two cables each to the (+) terminal and (-) terminal.

7-77 Sample program - Unit no. 1 When X1 is input, L0 of the link relay goes on, and when X2 is input, L1 of the link relay goes on. - Unit no. 2

1-5 Security functions have been enhanced. 1. Upload protection. (Enables not to upload programs.) 2. 8-digit alphameric password 3. 4-digit numeric

7-78 7.6.5 PC(PLC) link Response Time The maximum value for the transmission time (T) of one cycle can be calculated using the following formula. T

7-79 Calculation example 3 When all but one station have been added to a 16-unit link, the largest station number is 16, relays and registers have

7-80 Reducing the transmission cycle time when there are stations that have not been added If there are stations that have not been added to the link,

7-81 Error detection time for transmission assurance relays The power supply of any given PLC fails or is turned off, it takes (as a default value

7-82 7.7 Communication Function 4: MODBUS RTU Communication 7.7.1 MODBUS RTU Communication Function overview • This function is available for the 32k

7-83 MODBUS RTU command message frame START ADDRESS FUNCTION DATA CRC CHECK END 3.5-character time 8 bits 8 bits n*8 bits 16 bits 3.5-charact

7-84 Supported commands Executable instructions for master Code (decimal)Name (MODBUS original) Name for FPΣ Remarks (Reference No.) F146 (RECV) 01

7-85 Setting using FPWIN GR 1. Change the display to the “Online monitor” by selecting “Online Edit Mode” under “Online” in the menu bar or pressi

7-86 Sample program for MODBUS master Use the F145 (SEND) “Data send” or F146 (RECV) “Data receive” instruction to use the MODBUS master function.

7-87 Flow chart The above program executes the operation 1 to 3 repeatedly. 1. Updates the write data if the write data (DT50 and DT51) and the

1-6 1.2 Unit Types 1.2.1 FPΣ Control Unit 12k type Name Number of I/O points Part No. Product No. Input: 16 points/Transistor output: 16 points NP

7-88

Chapter 8 Security Functions

8-2 8.1 Type of Security Functions There are mainly two functions as the security function of the FPΣ. It is possible to rewrite data during any of th

8-3 8.2 Password Protect Function This function is used to prohibit reading and writing programs and system registers by setting a password on th

8-4 8.2.1 Password Setting For FPΣ 32k Type Only Setting using FPWIN GR 1. Select [Online Edit Mode] under the [Online] on the menu bar, or press th

8-5 Setting the Password protect function As the dialog box is shown, select as below. Digit number: Select “4 digits” or “8 digits”. Operat

8-6 How to cancel the password setting Following two methods are available to cancel the password setting. Description Program Unprotect Cancels t

8-7 If the current status is “Password is not set”, this procedure has completed. All programs and security information were deleted. 8.2.2 Passw

8-8 Setting to allow the access to the program by inputting a password As the dialog box is shown, select as below. Operation Mode: Select “Acce

8-9 How to cancel the password setting Following two methods are available to cancel the password setting. Description Program Unprotect Cance

1-7 1.2.2 FPΣ Expansion Unit Name Specifications Part No. Product No. Manual Input: 32 points/Transistor output: 32 points NPN FPG-XY64D2T AFPG

8-10 8.3 Upload Protection FPΣ 32k Type Only This function is to prohibit reading programs and system registers by setting to disable program uploadi

8-11 8.4 Setting Function for FP Memory Loader The following three functions of the FP memory loader (AFP8670/AFP8671) can be set through the FPΣ.

8-12 8.4.3 Upload Protection Setting Function (Set that PLC cannot be uploaded) If this function is valid, the PLC will be in the upload pro

8-13 8.4.4 Version Check List Version check list State of target PLC to be written Password 4 digits 8 digits 8 digits Program in FP memory lo

8-14 8.4.5 Setting using FPWIN GR 1. Select [Online Edit Mode] under the [Online] on the menu bar, or press the [CTRL] and [F2] keys at the same time

8-15 8.5 Table of Security Settings/Cancel When setting the security on FPΣ control unit Status of security Security not set Upload protecti

8-16

Chapter 9 Other Functions

9-2 9.1 P13 (ICWT) Instruction Data registers of 32765 words can be stored and used in the built-in ROM (F-ROM data area) control unit using the P13 (

9-3 9.2 Sampling Trace Function 32k Type Only 9.2.1 Overview The FPΣ control unit Ver3.10 and later versions support the sampling trace functio

1-8 1.2.4 Communication Cassette Name Description Part No. Product No. FPΣ Communication cassette 1-channel RS232C type This communication cassette

9-4 Operation image of sampling trace 9.2.3 How to Use Sampling Trace 1. Sampling at regular time intervals (1) Register the bit/word device to be

9-5 (3) Start monitoring. Start with the button. 2. Sampling by instruction (1) Register the bit/word device to be monitored by the time char

9-6

Chapter 10 Self-Diagnostic and Troubleshooting

10-2 10.1 Self-Diagnostic function 10.1.1 LED Display for Status Condition Status indicator LEDs on control unit LED status RUN PROG. ERROR/ ALARM D

10-3 10.2 Troubleshooting 10.2.1 If ERROR/ALARM LED is Flashing Condition: The self-diagnostic error occurs Procedure 1 Check the error contents (

10-4 <For error code is 20 or higher> • Condition A self-diagnostic error other than a syntax error has occurred. • Operation 1 Use the programm

10-5 10.2.3 ALL LEDs are OFF Procedure 1 Check wiring of power supply. Procedure 2 Check if the power supplied to the FPΣ control unit is in the

10-6 10.2.4 Diagnosing Output Malfunction Proceed from the check of the output side to the check of the input side. Check of output condition 1: Outp

10-7 10.2.5 A Protect Error Message Appears When a password function is used Procedure Enter a password in the “Set PLC Password” menu in FPWIN GR

1-9 1.3 Restrictions on Unit Combinations 1.3.1 Restrictions on FP0 Expansion Unit Up to three expansion units can be added on the right of the F

10-8 10.2.7 A Transmission Error has Occurred through RS485 Procedure 1 Check to make sure the transmission cables have been securely connected betwee

Chapter 11 Precautions During Programming

11-2 11.1 Use of Duplicated Output 11.1.1 Duplicated Output What is duplicated output? • Duplicated output refers to repeatedly specifying the same ou

11-3 The output is determined by the final operation results • If the same output is used by several instructions such as the OT, KP, SET, RST or

11-4 11.2 Handling BCD Data 11.2.1 BCD Data BCD is an acronym for binary-coded decimal, and means that each digit of a decimal number is expressed as

11-5 11.3 Handling Index Registers 11.3.1 Index Registers • Like other registers, index registers have 14 points, I0 to ID, for reading and writin

11-6 11.3.3 Example of Using an Index Register Repeatedly reading in external data <Example> Writing the contents of input WX3 to a sequence of

11-7 11.4 Operation Errors 11.4.1 Outline of Operation Errors • An operation error is a condition in which operation is impossible when a high-lev

11-8 11.4.4 Points to Check in Program 1. Check if an extraordinarily large value or negative value was stored in the index register. <Example>

11-9 11.5 Instruction of Leading Edge Detection Method 11.5.1 Instructions of Leading Edge Detection Method Instructions using the leading edge de

1-10 1.3.2 Restrictions on FPΣ Expansion Unit Up to four dedicated FPΣ expansion units can be added on the left of the FPΣ. The 64 points type expan

11-10 11.5.2 Operation and Precautions When RUN Starts Operation of first scan after RUN begins • The leading edge detection instruction is not execut

11-11 11.5.3 Precautions When Using a Control Instruction • If a leading edge detection instruction is in a control instruction, it will be execut

11-12 <Example 2> Using the CT instruction between JP and LBL instructions

11-13 11.6 Precautions for Programming Programs which are not executed correctly Do not write the following programs as they will not be executed

11-14 11.7 Rewrite Function During RUN 11.7.1 Operation of Rewrite During RUN How operation of rewrite during RUN Rewriting programs can be executed e

11-15 11.7.2 Cases Where Rewriting During Run is not Possible When the timeout error message is indicated: Even if the timeout error message is in

11-16 Cases where rewriting is not possible during RUN 1. When the result of rewriting is a syntax error. <Example> When executing the rewriting

11-17 11.7.3 Procedures and Operation of Rewrite During RUN Item FPWIN GR Ladder symbol mode FPWIN GR Boolean mode Rewrite procedure Maximum jof 1

11-18 Item FPWIN GR Ladder symbol mode FPWIN GR Boolean mode SSTP/STPEA distance with the same number cannot be defined twice. An SSTP instruction ca

11-19 11.8 Processing During Forced Input and Output 11.8.1 Processing when forced input/output is initiated during RUN 1. Processing of externa

1-11 1.4 Programming Tools 1.4.1 Tools Needed for Programming 1. Programming tool software • The tool software can also be used with the FP series.

11-20

Chapter 12 Specifications

12-2 12.1 Table of Specifications 12.1.1 General Specifications Item Description Rated operating voltage 24V DC Operating voltage range 21.6 to 26.4V

12-3 Weight Unit type Part No. Weight FPG-C32/C28 Approx. 120g FPΣ control unit FPG-C24 Approx. 140g FPG-XY64D2T FPG-XY64D2P Approx. 100g FPG-PP

12-4 Unit’s current consumption table Control unit current consumption Expansion unit current consumptionInput circuit current consumptionOutput circu

12-5 12.1.2 Performance Specifications FPΣ 12k type Descriptions Item C32T C32TTM C32T2 C32T2TM C24R2 C24R2TM C28P2 C28P2TM Control unit 32 points

12-6 Descriptions Item C32T C32TTM C32T2 C32T2TM C24R2 C24R2TM C28P2 C28P2TM Differential points Unlimited points Master control relay points (MCR) 25

12-7 FPΣ 32k type Descriptions Item C32TH C32THTM C32T2H C32T2HTM C24R2H C24R2HTM C28P2H C28P2HTM Control unit 32 points (DC input:16, NPN output

12-8 Descriptions Item C32T C32TTM C32T2 C32T2TM C24R2 C24R2TM C28P2 C28P2TM Differential points Unlimited points Master control relay points (MCR) 25

12-9 High-speed counter, pulse output and PWM output specifications Item Descriptions No. of input points When using single-phase: Max. 4 channel

Table of Contents Before You Start Programming Tool Restrictions When Changing Ladder Program from 12k Type to 32k Type Compatibility with FP0 F

1-12

12-10 Communication Specifications Computer link Note1) 9) General-purpose serial communication Note1) 9) MODBUS RTU Note1) 1:1 communi-cation 1:N co

12-11 Note2) The values for the transmission distance, baud rate and number of units should be within the values noted in the graph b

12-12 12.2 I/O No. Allocation FPΣ control unit Unit type Allocation points I/O No. Input: 16 points X0 to XF Control unit (NPN) FPG-C32 Output: 1

12-13 I/O No. of FP0 expansion unit (for right side expansion) • I/O numbers do not need to be set as I/O allocation is performed automatically by

12-14 12.3 Relays, Memory Areas and Constants FPΣ 12k type Number of points and range of memory area available for use Item C32T C32TTM C32T2 C23T2TM

12-15 Number of points and range of memory area available for use Item C32T C32TTM C32T2 C23T2TM C24R2 C24R2TM C28P2 C28P2TM Function K-32, 768 to

12-16 FPΣ 32k type Number of points and range of memory area available for use Item C32TH/C32THTM C32T2H/C32T2HTM C24R2H/C24R2HTM C28P2H/C28P2HTM Func

12-17 Note2)If no battery is ued, only the fixed area is backed up. (counters 16 points: C1008 to C1023, internal relays 128 points: R

Chapter 13 Dimensions

Chapter 2 Specifications and Functions of the Unit

13-2 13.1 Dimensions 13.1.1 Control Unit (Transistor Output Type) FPG-C32T, FPG-C32T2, FPG-C28P2 FPG-C32TH, FPG-C32T2H, FPG-C28P2H FPG-C32TTM, FPG-C

13-3 13.1.2 Control Unit (Relay Output Type) FPG-C24R2, FPG-C24R2H FPG-C24R2TM, FPG-C24R2HTM * The dimension with the communication cassette

13-4 13.1.3 Expansion Unit FPG-XY64D2T, FPG-XY64D2P FPG-EM1

13-5 13.2 Connection Diagram with Motor Driver 13.2.1 Matsushita Electric Industrial Co., Ltd. MINAS A-series, AIII-series 13.2.2 Matsushita Elec

13-6 13.3 FP0 Power Supply Unit (AFP0634) Item Description Rated operationg voltage 100-240 V AC Operating voltage range 85-264 V AC Rated frequenc

13-7 13.4 Cable/Adapter Specifications 13.4.1 Type of Cable/Adapter Usable model EOL (end-of-life) models Type of Cable/Adapter FP-X FPΣ FP0 FP

13-8 13.4.3 AFC8513 (PC98 PC) (Unit: mm) 13.4.4 AFC8521/AFC8523 (Programmer) (Unit: mm) 13.4.5 AFC85853 ( 9-pin (male) – 9-pin (female)

13-9 13.4.6 AFB85813 (9-pin (male) – 25-pin (male) (Unit: mm) 13.4.7 AFB85843 (Straight cable for connecting a modem: 9-pin (male) – 25-pi

13-10 13.4.9 AIP81862N (RS232 port) (Unit: mm) 13.4.10 AFP15205/AFP1523 (End-of-life (EOL) product) (Unit: mm) 13.4.11 AFP5520/AFP5523 (End

13-11 13.4.12 AFP8550 (End-of-life (EOL) product) (Unit: mm)

2-2 2.1 Parts and Functions ① Status indicator LEDs These LEDs display the current mode of operation or the occurrence of an error. LED LED and ope

Chapter 14 Appendix

14-2 Appendix ...14-1 14.1 System Registers / Special Internal R

14-3 14.1 System Registers / Special Internal Relays / Special Data Registers Precation for System Registers What is the system register area • S

14-4 Checking and changing the set value of system register If you are going to use a value which is already set(the value which appears when read),

14-5 14.1.1 Table of System Registers for FPΣ No. Name Default value Descriptions 5 Starting number setting for counter 1008 0 to 1024 6 Hold

14-6 No. Name Default value Descriptions 31 Wait time setting for multi-frame communication 6500.0 ms 10 to 81900 ms 32 Communication timeout setti

14-7 No. Name Default value Descriptions CH0: Do not set input X0 as high-speed counter CH0Do not set input X0 as high-speed counter. Two-phase

14-8 No. Name Default value Descriptions 402 Pulse catch input settings Not set Specify the input contacts used as pulse catch input. Specify t

14-9 No. Name Default value Descriptions 410 Unit No. setting 1 1 to 99 Communication mode setting Computer linkComputer link General-purpos

2-3 ② RUN/PROG. mode switch This switch is used to change the operation mode of the PLC. Switch position Operation mode RUN (upward) This sets the

14-10 No. Name Default value Descriptions 411 Unit No. setting 1 1 to 99 Communication mode setting Computer linkComputer link General-purpose s

14-11 14.1.2 Table of Special Internal Relays for FPΣ The special internal relays turn on and off under special conditions. The on and off states

14-12 WR901 Relay No. Name Description R9010 Always on relay Always on. R9011 Always off relay Always off. R9012 Scan pulse relay Turns on and

14-13 WR902 Relay No. Name Description R9020 RUN mode flag Turns off while the mode selector is set to PROG. Turns on while the mode selector i

14-14 WR903 Relay No. Name Description R9030 Not used - R9031 Not used - R9032 COM1 port communication mode flag - Turns on when the general-purpo

14-15 WR904 Relay No. Name Description R9040 TOOL port operation mode flag - Turns on when the general-purpose communication function is being u

14-16 WR906 Relay No. Name Description R9060 Unit No.1 Turns on when Unit No. 1 is communicating properly in PC(PLC) link 0 mode. Turns off when op

14-17 WR907 Relay No. Name Description R9070 Unit No.1 Turns on when Unit No. 1 is in the RUN mode. Turns off when Unit No. 1 is in the PROG. mo

14-18 WR908 Relay No. Name Description R9080 Unit No.1 Turns on when Unit No. 1 is communicating properly in PC(PLC) link 1 mode. Turns off when op

14-19 WR909 Relay No. Name Description R9090 Unit No.1 Turns on when Unit No. 1 is in the RUN mode. Turns off when Unit No. 1 is in the PROG. mo

2-4 ⑧ Output indicator LEDs ⑨ Analog potentiometer (analog dial) (excluding the type of which part No. and product No. ends in TM) Turning this

14-20 14.1.3 Table of Special Data Registers for FPΣ The special data registers are one word (16-bit) memory areas which store specific information.

14-21 (A: Available, N/A: Not available) Register No. Name Descriptions Read-ing Writ-ing When the state of installation of an FPΣ expansion I/

14-22 (A: Available, N/A: Not available) Register No. Name Descriptions Read-ing Writ-ing DT90022 Scan time (current value) Note) The current scan

14-23 (A: Available, N/A: Not available) Register No. Name Descriptions Read-ing Writ-ing DT90037 Operation auxiliary register for search instr

14-24 (A: Available, N/A: Not available) Register No. Name Descriptions Read-ing Writ-ing DT90052 High-speed counter and pulse output control flag

14-25 (A: Available, N/A: Not available) Register No. Name Descriptions Read-ing Writ-ing DT90058 Real-Time Clock (Clock/Calendar) time setting

14-26 (A: Available, N/A: Not available) Register No. Name Descriptions Read-ing Writ-ing DT90060 Step ladder process (0 to 15) DT90061 Step ladder

14-27 (A: Available, N/A: Not available) Register No. Name Descriptions Read-ing Writ-ing DT90082 Step ladder process (352 to 367) DT90083 Step

14-28 (A: Available, N/A: Not available) Register No. Name Descriptions Read-ing Writ-ing DT90098 Step ladder process (608 to 623) DT90099 Step la

14-29 (A: Available, N/A: Not available) Register No. Name Descriptions Read-ing Writ-ing DT90123 Not used - N/A N/A DT90124 COM1 SEND/RECV in

2-5 ⑯ DIN hook The FPΣ unit enables attachment at a touch to a DIN rail. The lever is also used for installation on slim 30 type mounting plate (AFP

14-30 (A: Available, N/A: Not available) Register No. Name Descriptions Read-ing Writ-ing DT90156 Area used for measurement of receiving interval.

14-31 (A: Available, N/A: Not available) Register No. Name Descriptions Read-ing Writ-ing DT90194 to DT90199 Not used - N/A N/A DT90200 DT9020

14-32 (A: Available, N/A: Not available) Register No. Name Descriptions Read-ing Writ-ing DT90219 Unit No. (Station No.) selection for DT90220 to D

14-33 (A: Available, N/A: Not available) Register No. Name Descriptions Read-ing Writ-ing DT90240 System regis- ter 40 and 41 DT90241 System re

14-34 14.2 Table of Basic Instructions Name Boolean Symbol Description Steps *3 FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH Sequence basic instruction

14-35 Name Boolean Symbol Description Steps *5 *6 FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH Push stack PSHS Stores the operated result up to thi

14-36 Name Boolean Symbol Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH UP/DOWN counter F118 (UDC) Increments or decrements from the

14-37 Name Boolean Symbol Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH End ED The operation of program is ended. Indicates the e

14-38 Name Boolean Symbol Description Steps FP-e FP0 FP0 (FP0R mode) FPΣ FP-X FP2 FP2SH/FP10SH Special setting instructions Communica-tion condi-ti

14-39 Name Boolean Symbol Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH Data compare instructions ST= Begins a logic operation by

2-6 2.2 Input and Output Specifications 2.2.1 Input Specifications Input Specifications (for all types) Item Description Insulation method Optical

14-40 Name Boolean Symbol Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH STD= Begins a logic operation by comparing two 32-bit data in

14-41 Name Boolean Symbol Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH STF= Begins a logic operation by comparing two 32-bit data

14-42 14.3 Table of High-level Instructions The high-level instructions are expressed by the prefixes “F” or “P” with numbers. For most of the high-le

14-43 Num-ber Name Boo-lean Ope-rand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH F15 P15 16-bit data exchange XCH PXCH D1, D2 (D1)

14-44 Num-ber Name Boo-leanOpe-rand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH BCD arithmetic instructions F40 P40 4-digit BCD data

14-45 Num-ber Name Boo-lean Ope-rand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH F63 P63 32-bit data band compare DWIN PDWIN S1,

14-46 Num-ber Name Boo-leanOpe-rand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH F76 P76 ASCII code → 16-bit binary data ABIN PABIN S

14-47 Num-ber Name Boo-lean Ope-rand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH F94 P94 16-bit data distribute DIST PDIST S, n, D

14-48 Num-ber Name Boo-lean Ope-rand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH FIFO instructions F115 P115 FIFO buffer define FIFT PF

14-49 Num-ber Name Boo-lean Ope-rand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH F136 P136 Number of on (1) bits in 32-bit data DBCU

2-7 Limitations on number of simultaneous input on points Keep the number of input points per common which are simultaneously on within the followin

14-50 Num-ber Name BooleanOpe-rand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH F150 P150 Data read from intelli-gent unit READ PREAD S1

14-51 Num-ber Name Boo-lean Operand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH F167 High-speed counter output reset (with channel

14-52 Num-ber Name Boo-leanOperand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH F174 Pulse output (Selectable data table control oper

14-53 Num-ber Name Boo-lean Operand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH High speed counter/Pulse output instruction for FPΣ

14-54 Num-ber Name BooleanOpe-rand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH F175 Pulse output (Linear interpolation) SPSH S, n

14-55 Num-ber Name Boolean Ope-rand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH F235 P235 16-bit binary data → Gray code conversi

14-56 Num-ber Name BooleanOpe-randDescription Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH Integer type data processing instructions F270 P270 Maxi

14-57 Num-ber Name Boolean Ope-rand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH F286 P286 Upper and lower limit control (32-bit

14-58 Num-ber Name Boo-lean Ope-rand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH F314 P314 Floating-point type data sine operation SIN P

14-59 Num-ber Name BooleanOpe-randDescription Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH F329 P329 Floating-point type data to 16-bit intege

2-8 2.2.2 Output Specifications Transistor output specifications Description Item C32(NPN) C28(PNP) Insulation method Optical coupler Output type

14-60 Num-ber Name BooleanOpe-rand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH F347 P347 Floating-point type data upper and lower lim

14-61 Num-ber Name Boolean Ope-rand Description Steps FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH/FP10SH Time series processing instruction F355 PID pro

14-62 14.4 Table of Error codes  Difference in ERROR display There are differences in the way errors are displayed depending on the model. Model Di

14-63 -Self-diagnostic Error This error occurs when the control unit (CPU unit) self-diagnostic function detects the occurrence of an abnormality

14-64  Table of Syntax Check Error Error code Name Opera-tion statusDescription and steps to take FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH FP10SH E1 Syntax

14-65 Error code Name Opera-tion statusDescription and steps to take FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH FP10SH E6 Compile memory full error StopsTh

14-66  Table of Self-Diagnostic Error Error code Name Opera-tion statusDescription and steps to take FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH FP10SH E20 CP

14-67 Error code Name Opera-tion statusDescription and steps to take FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH FP10SH E29 Configu-ration parameter error

14-68 Error code Name Opera-tion statusDescription and steps to take FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH FP10SH E38 MEWNET-F slave I/O terminal mapping

14-69 Error code Name Opera-tion statusDescription and steps to take FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH FP10SH E41 Intelligent unit error Selec-tab

2-9 Circuit diagram [C32] [Y0,Y1,Y3,Y4] [C28] [Y0,Y1,Y3,Y4] [Y2, Y5 to YF] [Y2, Y5 to YB]

14-70 Error code Name Opera-tion statusDescription and steps to take FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH FP10SH E43 System watching dog timer error Sele

14-71 Error code Name Opera-tion statusDescription and steps to take FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH FP10SH Selec-tableS-LINK error Occurs only

14-72 Error code Name Opera-tion statusDescription and steps to take FP-e FP0 FP0R FPΣ FP-X FP2 FP2SH FP10SH E51 MEWNET-F terminal station error Co

14-73  Table of MEWTOCOL-COM Communication Error Error code Name Description !21 NACK error Link system error !22 WACK error Link system e

14-74 Error code Name Description !64 External memory error An abnormality occurred when loading RAM to ROM/IC memory card.There may be a problem

14-75 14.5 MEWTOCOL-COM Communication Commands Table of MEWTOCOL-COM commands Command name Code Description Read contact area RC (RCS) (RCP) (RC

14-76 14.6 Hexadecimal/Binary/BCD Decimal Hexadecimal Binary data BCD data (Binary Coded Decimal) 0 1 2 3 4 5 6 7 0000 0001 0002 0003 0004 0005 0006

14-77 14.7 ASCII Codes

14-78

Record of changes Manual No. Date Description of changes ARCT1F333E ARCT1F333E-1 ARCT1F333E-2 ARCT1F333E-3 ARCT1F333E-4 AR

ii 2.6 Clock/Calendar Function 2-17 2.6.1 Area for Clock/Calendar Function 2-17 2.6.2 Setting of Clock/Calendar Function 2-17 2.6.3 Example Showing

2-10 Relay output specifications (C24) Item Description Output type 1a output Rated control capacity 2A 250V AC, 2A 30V DC (4.5A per common or less

ARCT1F333E-9 201002ACG-M333E-92010

2-11 2.3 Terminal Layout Diagram 2.3.1 Control Unit (for C32) Input Note) The four COM terminals of input circuit are connected internally. Output

2-12 2.3.2 Control Unit (for C28) Input Note) The four COM terminals of input circuit are connected internally. Output Note) The two (+) terminals

2-13 2.4 Analog Potentiometer 2.4.1 Overview of Analog Potentiometer The FPΣ is equipped with two analog potentiometers as a standard feature. Turni

2-14 2.5 Thermister Input (Only for TM type) 2.5.1 Overview of Thermister Input The control units of which part and product numbers end in “TM” is qui

2-15 Usable thermister • Thermisters of which resistance values are within a range of 200Ω to 75kΩ. Manufacturer Thermister type (B constant) Guid

2-16 2.5.2 Loading of Thermister Temperature Data Reading the value of the FPΣ special data resister enables to load the analog value data that corres

2-17 2.6 Clock/Calendar Function If a backup battery is installed in the FP∑, the clock/calendar function can be used. This funcation cannot be used

2-18 Example showing the date and time being written Set the time to 12:00:00 on the 5th day when the X0 turns on. Note: No values have been s

2-19 2.6.4 30-second Compensation Sample Program This is a program to perform the compensation for 30 seconds when R0 is turned ON. If the 30-second

iii 5.4 Wiring of MIL Connector Type 5-15 5.5 Wiring of Terminal Block Type 5-17 5.6 Safety Measures 5-19 5.6.1 Safety Measures 5-19 5.6.2 Momen

2-20

Chapter 3 Expansion

3-2 3.1 Type of Expansion Unit The FPΣ expansion unit (including intelligent units) and the FP0 expansion unit (expansion I/O unit and intelligent uni

3-3 3.2 Expansion Method of Units for FP0 and FPΣ The FP0 expansion unit (expansion I/O unit, intelligent unit) is expected by connecting to the rig

3-4 3.3 Expansion Method of FPΣ Expansion Unit The dedicated expansion unit for FPΣ (including intelligent unit) is expanded by connecting to the left

3-5 3.4 Specifications of FPΣ Expansion Unit 3.4.1 FPΣ Expansion Unit Parts and functions ① LED display selection switch Switches between the inpu

3-6 Input specifications Item Description Insulation method Optical coupler Rated input voltage 24 V DC Operating voltage range 21.6 to 26.4 V DC

3-7 Limitations on number of simultaneous on points Keep the number of points which are simultaneously on within the following range as determined b

3-8 Terminal layout diagram Note: The numbers in the connector are for the first expansion.

3-9 3.4.2 FPΣ Expansion Data Memory Unit Parts and Functions ① POWER LED (Green) ② BATT LED (Red) Lights out: Battery voltage is normal. Lights o

iv 6.5 PWM Output Function 6-59 6.5.1 Overview 6-59 6.5.2 PWM Output Instruction F173 6-59 Communication Cassette 7-1 7.1 Functions and Types 7-

3-10 Performance specifications Item Description Memory 256 k words (1k word x 256 banks) Battery life 5 years or more Consumption current (5V) 1

3-11 How to access the memory unit The following instructions are used to access the expansion data memory unit to the control unit. 1. F150 inst

3-12 Note: • The operating time for the instructions is as follows. F150 READ : 16.19+(0.84 x No. of words to read) µs F151 WRITE : 17.88+(0.77 x No.

Chapter 4 I/O Allocation

4-2 4.1 I/O Allocation Regarding I/O number • Specifying X and Y numbers On the FPΣ and the FP0, the same numbers are used for input and output. •

4-3 4.2 Allocation of FPΣ Control Unit 4.2.1 I/O Number of FPΣ Control Unit The I/O allocation of FPΣ control unit is fixed. Type of control unit N

4-4 4.3 Allocation of FPΣ Expansion Unit The FPΣ expansion unit is installed on the left side of the FPΣ control unit. The I/O numbers of the FPΣ expa

4-5 4.4 Allocation of FP0 Expansion Unit The FP0 expansion unit is installed on the right side of the FPΣ control unit. The I/O numbers start with t

4-6

Chapter 5 Installation and Wiring

v 8.3 Upload Protection FPΣ 32k Type Only 8-10 8.3.1 Upload Protection Setting 8-10 8.4 Setting Function for FP Memory Loader 8-11 8.4.1 Downloa

5-2 5.1 Installation 5.1.1 Installation Environment and Space Operating environment (Use the unit within the range of the general specifications when

5-3 Installation space • Leave at least 50mm/1.97 in. of space between the wiring ducts of the unit and other devices to allow heat radiation and

5-4 5.1.2 Installation and Removal Attachment to DIN rail and removal from DIN rail FPΣ unit can be simply attached to DIN rail. Procedure of install

5-5 5.1.3 Installation Using the Optional Mounting Plate When using the slim 30 type mounting plate (AFP0811) (for mounting FPΣ) Use M4 size pan-h

5-6 Note) The procedure for the removal is the same as AFP0811. Note: When using an expansion unit, tighten the screws after joining all of the sl

5-7 When using the flat type mounting plate (AFP0804) Use M4 size pan-head screws for attachment of the slim type mounting plate and install accor

5-8 5.2 Wiring of Power Supply 5.2.1 Wiring of Power Supply Power supply wiring for the unit Use the power supply cable (Product No.:AFPG805) that c

5-9 Wiring system Isolate the wiring systems to the control unit, input/output devices, and mechanical power apparatus. Measures regarding

5-10 5.2.2 Grounding In situations of excess noise Under normal conditions, the inherent noise resistance is sufficient. However, in situations of exc

5-11 5.3 Wiring of Input and Output 5.3.1 Input Wiring Connection of photoelectric sensor and proximity sensor Relay output type NPN open collect

vi 11.3 Handling Index Registers 11-5 11.3.1 Index Registers 11-5 11.3.2 Memory Areas Which can be Modified with Index Registers 11-5 11.3.3 Exampl

5-12 Precaution when using LED-equipped limit switch If the input of PLC does not turn off because of the leakage current from the LED-equipped limi

5-13 5.3.2 Output Wiring Protective circuit for inductive loads • With an inductive load, a protective circuit should be installed in parallel wit

5-14 5.3.3 Precautions Regarding Input and Output Wirings • Be sure to select the thickness (dia.) of the input and output wires while taking into con

5-15 5.4 Wiring of MIL Connector Type Supplied connector and suitable wires The connector listed below is supplied with the FPΣ control unit. Use

5-16 Procedure of assembly (Wiring method) The wire end can be directly crimped without removing the wire’s insulation, saving labor. (1) Bend the we

5-17 5.5 Wiring of Terminal Block Type A screw-down connection type for terminal block is used. The suitable wires are given below. Termi

5-18 Wiring method (1) Remove a portion of the wire’s insulation. (2) Insert the wire into the terminal block until it contacts the back of t

5-19 5.6 Safety Measures 5.6.1 Safety Measures Precautions regarding system design In certain applications, malfunction may occur for the followin

5-20 5.6.3 Protection of Power Supply and Output Sections Power supply An insulated power supply with an internal protective circuit should be used. T

5-21 5.7 Installation and Setting of Backup Battery Installing a backup battery in the FPΣ makes it possible to access clock/calender functions fo

vii 13.4 Cable/Adapter Specifications 13-7 13.4.1 Type of Cable/Adapter 13-7 13.4.2 AFC8503/AFC8503S (DOS/V PC) 13-7 13.4.3 AFC8513 (PC98 PC) 13

5-22 5.7.2 System Register Setting Setting of the battery error alarm In the system register default settings, “No. 4 Alarm Battery Error” is set to “

5-23 5.7.4 Lifetime of Backup Battery The life of the backup battery will eventually expire and therefore it is important to replace it with a new

5-24

Chapter 6 High-speed counter, Pulse Output and PWM Output functions

6-2 6.1 Overview of Each Functions 6.1.1 Three Functions that Use Built-in High-speed Counter There are three functions available when using the high-

6-36.1.2 Performance of Built-in High-speed Counter Number of Channel • There are four channels for the built-in high-speed counter • The channel

6-4 6.2 Function Specifications and Restricted Items 6.2.1 Specifications High-speed counter function Input/output contact No. being used Memory area

6-5Pulse output function Input/output contact number used Memory area used High-speed counter channel No. CW or pulse out-put CCW or dire-ction

6-6 6.2.2 Functions Used and Restrictions Restrictions on channels/maximum counting speed (frequency) The same channel cannot be used by more than on

6-7 A: Available Channel being used Max. counting speed (frequency) [kHz] High-speed counter Pulse output High-speed counter Pulse output Singl